Ceramic Fiber Products
Ceramic Fiber Module
Ceramic Fiber Module
Ceramic Fiber Module
INSULFIRE ceramic fiber modules are made from ceramic fiber blanket folded or cut into laminated or folded blocks with experienced professional technique through professional manufacturing equipment to make sure the dimensional accuracy of the block. INSULFIRE ceramic fiber modules can be connected with the furnace body through INSULFIRE anchoring system to accelerate the furnace lining construction speed greatly with simple installation method.INSULFIRE ceramic fiber felt module made from ceramic fiber blanket cut into laminated or folded blocks which can be bonded the backing refractory or fiber module by INSULFIRE ceramic fiber cement with simple installation method in the field of repairing old kilns and lining newly designed.
Characteristics
- Low density, Low thermal conductivity
- Resistance to heat-shock, Excellent Anti erosion properties
- Excellent mechanical strength
- Anchor built inside with good safety performance
- Easy installation
Chemical Composition
| INSULFIRE®
1260 |
INSULFIRE®
1425 |
INSULFIRE®
1500 |
INSULFIRE®
1600 |
|
| AI2O3 | 45-47% | 34-36% | 41-43% | 72% |
| SiO2 | 53-55% | 49-51% | 54-56% | 28% |
| ZrO2 | – | 14-17% | – | |
| Cr2O3 | 2-3% |
Physical Properties
Ceramic Fiber Module
| Items | INSULFIRE®
1260 Saber Block |
INSULFIRE®
1425 Saber Block |
INSULFIRE®
1600 Saber Block |
INSULFIRE®
1260 Uni-Block |
INSULFIRE®
1425 Uni-Block |
INSULFIRE®
1500 Uni-Block |
| Classification Temperature (℃) | 1260 | 1425 | 1600 | 1260 | 1425 | 1500 |
| Density (kg/m3) | 160, 192, 210 | 160, 192, 210 | 160, 192 | 160, 192, 210 | 160, 192, 210 | 160, 192 |
| Linear shrinkage rate
%（℃x24H） |
1.3 (1100) |
1.5 (1200) |
1.1 (1500) |
1.3 (1100) |
1.5 (1200) |
1.8 (1250) |
Ceramic Fiber Felt
| Items | INSULFIRE® 1425
Ceramic Fiber Felt |
INSULFIRE®
Ceramic Fiber Felt |
INSULFIRE® 1600
Ceramic Fiber Felt |
| Classification Temperature (℃) | 1425 | 1500 | 1600 |
| Density (kg/m3) | 130, 160 | 130, 160 | 130, 160 |
| Linear shrinkage rate
%（℃x24H） |
1.5 (1200) |
1.8 (1250) |
1.1 (1500) |
General Specification
Ceramic Fiber Folded Module
| Classification Temperature
℃ |
Density
kg/m3 |
Length
mm |
Width
mm |
Thickness
mm |
| 1260 | 160/192/210 | 300 | 300 | 150/200/250/275/300 |
| 1425 | 130/160/192/210 | 300 | 300 | 150/200/250/275/300 |
| 1600 | 130/160/192 | 300 | 300 | 150/200/250/275/300 |
Ceramic Fiber Uni-Module
| Classification Temperature
℃ |
Density
kg/m3 |
Length
mm |
Width
mm |
Thickness
mm |
| 1260 | 160/192/210 | 300 | 300 | 150/200/250/275/300 |
| 1425 | 130/160/192/210 | 300 | 300 | 150/200/250/275/300 |
| 1500 | 130/160/192 | 300 | 300 | 150/200/250/275/300 |
Ceramic Fiber Felt
| Classification Temperature
℃ |
Density
kg/m3 |
Length
mm |
Width
mm |
Thickness
mm |
| 1260 | 130/160/192/210 | 300 | 300 | 50/75 |
| 1425 | 130/160/192 | 300 | 300 | 50/75 |
| 1500 | 130/160/192 | 300 | 300 | 50/75 |
Typical Application
| Iron and Steel Industry | Ladle cover, sheet annealing furnace, continuous annealing furnace, rotary furnace, bell furnace,coating furnace, walking beam furnace, hot air and flue pipes and so on |
| Aluminum Industry | Crucible furnace, pit soaking furnace and lid, crucible furnace, flue and so on |
| Ceramic Industry | Tunnel kiln, shuttle kiln, roller kiln |
| Environment Protection | Waste incinerators, RTO exhaust treatment furnace |